Aluminium Batten

Our aluminium battens bring the creative freedom of a modular element with the proven strength and longevity of aluminium. Our precision extrusion process creates a component that is more versatile, more consistent, and far simpler to use for facades, screens, and ceilings than timber or steel.

Xtrametal Battens Product

Modular Pre-Installation

One of the best ways to reduce project budget

We understand that project timelines and labor costs are your top priorities. That’s why XtraMetal offers more than just high-quality aluminum battens—we provide an innovative factory pre-installation service.

Simply provide us with your design drawings, and our professional team will precisely assemble the individual battens into standardized modular panels right here in our factory. Each module undergoes strict quality control before being securely packaged and shipped directly to your job site.

Modular Pre-Installation Direct from Factory

Standardized Modules That Have Passed Quality Control

Xtrametal product loading

Securely Packaged & Ready for Shipment to Your Site

This means your installation team no longer needs to perform complex on-site measuring, cutting, and assembly. Instead, they can install the ready-made modules directly.

  • For Renovation & Construction Companies: This dramatically shortens project timelines, reduces reliance on specialized on-site labor, and optimizes your project profitability.

  • For Homeowners & DIY Projects: The installation process becomes incredibly straightforward. Even a general contractor can complete the job quickly, saving you a significant amount on installation expenses.

Instant Budget Estimate for Your Project

Planning your next project? Try our aluminium battens price calculator. By providing a few key details about your project’s scope, we can give you a reliable cost calculation to guide your planning and design process.

1. Enter Dimensions

Input your batten’s width, height, thickness, and spacing.

2. Choose Your Finish

Select from powder coating, premium PVDF, or realistic wood grain.

3. Get Your Estimate

Enter your total project area to see an instant estimated price range.

Estimated Price Range:

Estimated Price Range:

A wide range of batten applications

Aluminum Ceiling System

Aluminum Curve ceiling

Facade Cladding

Interior Wall

Aluminum Soffit Batten

More than 50+ large-scale public building ceiling system design and project evaluation experience

Our Aluminum Curve Ceiling brings the elegance of architectural curves with the high performance of aluminum. Our advanced forming process creates ceilings that are lighter, more uniform, and faster to install than traditional curved surfaces.

Our aluminum batten facade brings the textured, linear appeal of wood with the high-performance durability of aluminum. Our state-of-the-art sublimation process creates a finish that is more fire-resistant, weather-proof, and longer-lasting than timber.

Aluminum Batten is a sleek, durable wall decorative system for any building. With hundreds of customizable designs available—from standard profiles to bespoke configurations—our batten systems offer limitless creative possibilities

Our soffit battens provide the seamless transition of a custom-milled ceiling with the lightweight strength of aluminum. This integrated system creates a flawless look that is cleaner, more uniform, and far simpler to install than conventional soffit materials.

xtrametal vertical aluminum battens project

Why Choose Aluminium Battens

Battens Material Performance Comparison

Natural wood has an organic beauty and steel has great structural strength, but detailed analysis shows that the aluminium battens system can provide the best fit for most modern architectural applications.

Feature/Attribute Aluminium Battens Natural Timber Battens Steel Battens Composite Battens (ACP/WPC)
Durability Excellent: Dimensionally stable. Will not warp, crack, or split. Poor to Fair: Prone to warping, cracking, splitting, and rot over time, especially in wet environments. Good: Strong, but can dent. Susceptible to rust if coating is scratched. Fair to Good: Varies. Wood-Plastic Composites (WPC) can still have issues with thermal expansion.
Maintenance Requirements Very Low: Requires only periodic cleaning. No painting or staining needed. High: Requires regular painting, oiling, or staining (e.g., every 6-12 months) to maintain appearance and prevent degradation. Low to Moderate: Requires paint touch-ups on any scratches to prevent rust. Low: Generally low maintenance, but surface can be less repairable than solid materials.
Fire Resistance Excellent: Inherently non-combustible. Meets AS1530.1 standards. Poor: Combustible material, unsuitable for many applications without expensive fire-retardant treatment. Excellent: Non-combustible. Poor to Fair: Highly variable and a major compliance risk. WPC contains plastics.
Corrosion Resistance Excellent: Naturally corrosion-resistant, ideal for coastal/marine use. Impervious to termites. Poor: Susceptible to rot, weathering, and termite attack unless chemically treated. Poor: Prone to rust, especially in coastal areas or if the protective coating is compromised. Good: Generally resistant to rot and pests.
Strength-to-Weight Ratio Excellent: Very lightweight yet strong, reducing structural load and easing installation. Fair: Density varies by species. Generally heavier than aluminum for equivalent size. Good: Very strong, but significantly heavier than aluminum, increasing structural load and installation complexity. Fair: Varies. Often heavier than solid aluminum.
Surface Options Excellent: Huge range of powder coat colours and highly realistic timber-look finishes. Good: Natural timber aesthetic, but appearance degrades without high maintenance. Good: Wide range of painted colours, but timber-look is less common/realistic. Good: Offers timber-look and solid colours, but often with less texture and realism than high-end aluminum finishes.
Recyclability Excellent: 100% recyclable. “Green” low-carbon options available. Fair: Sourced from a renewable resource, but requires chemical treatments and contributes to deforestation if not sustainably sourced. Good: Recyclable, but energy-intensive to produce and recycle. Poor to Fair: Often difficult to recycle due to mixed materials (plastics, wood flour, adhesives).

Material Performance Comparison Table: Aluminium vs. The Alternatives

Main Type of Aluminum Battens

One-piece Aluminum Battens

The one-piece system consists of a simple, single-extrusion batten, typically a Rectangular Hollow Section (RHS) or Square Hollow Section (SHS).

Xtrametal Aluminium Square Tube Battens

Xtrametal Aluminium Square Tube Battens

● Sizes: Range from 20x20mm to 150x150mm
● Length: 6 metres

Xtrametal Aluminium Rectangle Battens

Xtrametal Aluminium Rectangle Tube Battens

● Sizes: Range from 50x25mm to 300x50mm
● Length: 6 metres

Xtrametal Aluminium Round Pipe Battens

Xtrametal Aluminium Square Tube Battens

● Sizes: 20mm, 25mm, 32mm or 40mm diameter
● Length: 6 metres

Two-piece Aluminum Battens

Two-piece battens profiles are engineered cladding systems comprising a fixed base track and a removable cover strip. This design enables secure, concealed fastening while allowing precise alignment and thermal expansion management. Ideal for façades, ceilings, and interior walls, they combine structural integrity with clean aesthetics.

● ‘Quick Click’ two-part system: specially engineered for a secure grip
●  Seamless finish: specially designed concealed base allows for a clean, modern look
●  Easy installation: secure battens directly to the surface with no need for frames or mounts
●  Secure Screw feature: reinforced to allow for additional fixings for high stress situations
●  Long lengths: available in standard 6 metre lengths
●  Multiple applications: perfect for a solution for solid walls and ceilings, inside and out
●  Fire safe: certified non-combustible aluminium battens

Xtrametal Aluminium 25 mm Covers Battens

Xtrametal Aluminium 25 mm Covers Battens

● Sizes: 25x25mm, 25x50mm & 25x75mm
● Length: 6 metres

Xtrametal Aluminium 50mm Covers Battens

Xtrametal Aluminium 50mm Covers Battens

● Sizes: 50x25mm, 50x50mm, 50x75mm, 50x100mm, 50x150mm, 50x200mm & 50x250mm
● Length: 6 metres

Xtrametal Aluminium 40mm Cover Battens

Xtrametal Aluminium 40mm Cover Battens

● Sizes: 40x20mm, 40x40mm and 40x80mm
● Length: 6 metres

Xtrametal Aluminium 35mm Cover Battens

● Sizes: 35x35mm
● Length: 6 metres

Xtrametal Aluminium 40mm Concave Cover Battens

Xtrametal Aluminium 40mm Concave Cover Battens

● Sizes: 40x20mm
● Length: 6 metres

Xtrametal Aluminium 46mm Cover Battens

Xtrametal Aluminium 46mm Cover Battens

● Sizes: 46x25mm
● Length: 6 metres

Xtrametal Aluminium 50mm Radius Cover Battens

Xtrametal Aluminium 50mm Radius Cover Battens

● Sizes: 50x80mm
● Length: 6 metres

Xtrametal Aluminium 50mm Angle Cover Battens

Xtrametal Aluminium 50mm Angle Cover Battens

● Sizes: 50x80mm
● Length: 6 metres

Xtrametal Aluminium 32mm Circular Cover Battens

Xtrametal Aluminium 32mm Circular Cover Battens

● Sizes: 32mm width (fits 25mm base)
● Length: 6 metres

For functional applications such as basic fencing or simple screens, where visible fixtures are acceptable and cost is the primary consideration, a one-piece system may be sufficient. However, for any architectural application that seeks a high-end seamless finish with no visible fixtures—including exterior walls, interior feature walls, ceilings, and soffits—a two-piece click-on system is undoubtedly the best choice, thus enhancing the quality of the entire project.

Xtrametal Batten drawing catalog cover image

Batten Profile
Technical specifications

Find the catalog for the technical details for our Aluminum Battens, including profiles and species/finishes for aluminum battens or great wall panels. Understanding the available timber look aluminum batten dimensions ensures you select the right profile for your project’s aesthetic and functional needs.

Installation Gudie

One-piece Aluminum Battens

There are several ways to install one-piece battens, depending on your project’s needs.

Xtrametal Aluminium Batten Fixed Surface Angle Fixing

Fixed Surface Angle Fixing

Xtrametal Aluminium Batten Fixed Surface Channel Fixing

Fixed Surface Channel Fixing

Xtrametal Aluminium Batten End to End Channel Fixing

Fixed Surface Channel Fixing

Xtrametal Aluminium Batten End to End Angle Fixing

Fixed Surface Channel Fixing

Two-piece Aluminum Battens

The two-piece system is designed for easier and faster installation, especially on walls and ceilings, or when you want to hide the fixings completely

Step 1: Base Fixing

Apply the Two-Piece Batten Base

Apply the Two-Piece Batten Base

Centre Fixing Batten Base

Centre Fixing Batten Base

Dual Fixing Batten Base

Dual Fixing Batten Base

Step 2: Determine the base spacing

Install additional Two-Piece Bases

Install additional Two-Piece Bases

To ensure equal, consistent spacing between each batten, space the bases according to your desired finished spacing

Batten Base Spacing Dimensions

Batten Base Spacing Dimensions

Batten Base Spacing Dimensions

Batten Base Spacing Dimensions

Step 3: Install Two-Piece Batten Covers

Install Two-Piece Batten Covers

Click the batten cover over the bases until it fits tightly.

Adhesive Fix batten cover

Adhesive Fix batten cover

For extra security, you can apply a bead of adhesive to the inside of the cover before clicking it on.

Screw or Rivet Fix

Screw or Rivet Fix

Or fasten with screws or rivets through the side of the cover into the base.

672 Surface Colors Available

Wood Grain Catalog

A comprehensive guide outlining the details of our range of wood grain options.

Xtrametal Battens Product

Our One-Stop Service Ordering Process

Send Your Detailed Enquiry

Please send us a detailed inquiry and drawing. Include specifics such as size, layout, dimensions, color, material, and finish that you want for your project.

Get A Quotation

We will quote for you within 24 hours ! We have 400+ sale teams in designing and manufacturing for you .

Design for Free

After sending us your design and specifics, our sales team and engineers will offer 2-3 product solutions depending on your design and budget, subject to final approval.

Custom & Manufacturing

As soon as you approves, a contract shall be signed. From here, the customization and manufacturing process begin.And our sales people would send you pictures of the production process and the finished product.

Shipping & Delivery

When your order completed and was packed, we would organize to load containers and shipping to your port .Even delivery to your warehouse.

Frequently Asked Questions

XtraMetal has been in aluminum batten product manufacturing for 32 years and we have encountered all kinds of problems, here are the most important concerns of our customers before closing the deal.

Can aluminum battens be customized in length, profile, or color to suit my project?

Yes, aluminum battens are highly customizable. They are available in standard lengths (typically 3.0–6.0 meters) and can be cut to exact sizes on-site or by the manufacturer. A wide variety of profiles, sizes, and finishes—including timber-look and custom powder coatings—are available to match your design needs

Aluminum battens come in a wide variety of profiles, sizes, and finishes—including timber-look, matte, metallic, and custom powder coatings. This versatility enables architects to achieve both traditional and contemporary looks, with finishes that remain vibrant and weather-resistant over time

Aluminium battens can last for several decades, with some lasting 30+ years or even potentially “almost indefinitely”. Their longevity is largely due to their corrosion resistance and durability, making them suitable for both interior and exterior applications.

Aluminum battens are versatile architectural elements primarily used for creating linear features on walls, ceilings, and facades, both indoors and outdoors.

Aluminum itself is non-combustible, but fire risk depends on insulation materials used behind the cladding. Post-Grenfell Tower regulations emphasize using non-combustible insulation

Get Free Sample For Project Evaluation

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We understand the importance of choosing the right material for your project. Tell us what you need and we will send you a set of custom samples.

Xtrametal Aluminium 25 mm Covers Battens

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