The gap between timber look battens typically ranges from 5mm to 20mm, depending on functional and aesthetic requirements. Critical factors include:
– Material thermal movement: Aluminum battens require 10-15% of profile width for expansion/contraction.
– Visual density: Narrower gaps (5-10mm) suit modern façades, while wider spacing (15-20mm) enhances depth perception.
– Structural loads: Heavier cladding systems may demand tighter spacing for wind resistance.
At Xtra Metal Group, we engineer gaps using FEM simulations and 30+ years of project data to optimize performance. Our ISO-certified production ensures ±0.5mm tolerance control, while custom powder-coated finishes maintain seamless timber aesthetics across all gap specifications. Gap configurations are always tailored to local climate codes and architectural intent.



